Expert training and facilitation on Value Based Maintenance concepts, methodology and implementation as well as user and role specific training programs on the use of APT’s Preventance APM software and how to optimize your asset performance management programs. Enable your team to use Preventance APM and the effective and efficient development of maintenance strategies using Value Based Maintenance principals to deliver required reliability for the least cost.
Project based consulting services to supply you with experts in Asset Performance Management and Value Based Maintenance methodology, analysis, maintenance strategy optimization and implementation across a wide spectrum of industry verticals.
RELIABILITY as a SERVICE (RaaS)
APT’s Reliability as a Service program allows you to easily scale and adjust your services engagement with preapproved hours and processes to aid you in addressing the rapidly changing business and operating environments of the asset intensive industries. The RaaS program of preapproved hours “in the bank” provides clients with the ability to budget costs against specific projects, equipment types, and/or sites.
Asset Performance Technologies Consulting Services approach is firmly founded on Reliability Centered Maintenance (RCM) principles, but benefits from the greater analysis efficiency of PM Template methods developed over a 20-year period by the US Nuclear Power Industry.
APT Consulting Services leverages the world’s most extensive Asset Strategy Library (ASL) of reliability and preventive maintenance (PM) information documenting failure modes and effects (FEMA) and lessons learned for over 700 equipment types. The ASL is used extensively in the Electric Power, Oil and Gas, Mining, heavy Manufacturing, and other industries.
Using content from the ASL, APT’s exclusive software solution, Preventance APM, analyzes PM plans to the task and interval level, based on the equipment type, its functional importance, and operating context. Preventance leverages the information in the ASL along with user economic inputs to aid in determining the most cost-effective maintenance strategy for any given component.
Now Available – APT Rapid Results Program
The Asset Performance Technologies Rapid Results program is a one-week onsite engagement designed to assist clients in evaluating the potential benefits of our Preventance APMTM software platform and consulting services. We spend up to 5 days working side by side with a small number of your team utilizing Preventance APM and with your basic maintenance and cost data, jointly perform an optimization on a subset of your assets. The optimized preventative maintenance (PM) strategies are ready to deploy by the end of the week. (Click here for more details)
Value Based Reliability Analysis
Analysis of current performance and recommendations for new, cost effective, maintenance strategies.
APT’s experts can also work with your team to imbed value based principals into your existing processes, ensuring sustainability.
Asset Strategy Library Development
Development of new equipment types as needed, which then allows for a thorough value based analysis.
|Determine consequence of failure based on functional impact only||Determine consequences of failure based on total consequences and cost of equipment failure|
|Determine cost savings based on PM reductions only||Determine cost saving based on the total impact of the maintenance strategy|
|Apply blanketed maintenances strategies across component groups based on criticality, duty, and service only||Develop component strategies based on the cost benefit analysis for individual components or groups of components|
|Develop maintenance strategies based on recommended template frequencies or comparison to industry practices||Develop maintenance strategies by understanding the applicable degradation mechanisms and the strategies ability to mitigate them for the least cost|
|Assume non functionally important can be run to failure as a means to reduce cost||Preform a cost benefit analysis to ensure running a piece of equipment to failure is the most cost effective strategy|
|Focus mainly on non-critical components for cost reductions||Understand that critical component strategies can be optimized to reduce costs while still maintaining high required levels of reliability|
|Perform analysis to understand actual cause of component performance issues and develop strategies to specifically mitigate those issues|
|Develop effectiveness indicators to monitor the effectiveness of changes|